amphenol amphenol-tuchel electronics gmbh connectors series c 148 u
2 the company amphenol-tuchel electronics gmbh is a global company and a leading manufacturer of electri- cal connector solutions. the superior quality of our product line is a r esult of state of the art engineering and tech- nology in conjunction with leading edge pro- duction methods. our worldwide production and sales channels provide local competence in a global market- place. amphenol has set standards in electrical connector technology with many inventions and patents. these solutions are appreciated features in product applications such as industrial machine tool, automotive, telecom as well as datacom markets. w orldwide performan the connectors of the amphenol product series c 148 u are characterised by a robust and compact design, simple handling, and high mechanical and electrical strength. these con- nectors, designed for use in control systems and servo-drives, thus meet all requirements demanded of a decentralised plug-connector system for use under rough operating condi- tions. they are suitable for wire sizes of 0.5 mm 2 to 10 mm 2 and cover about 95% of all possible applications. the modular usability of the individual compo- nents reduces the amount of stock which has to be kept. a further advantage is the simple, quick and reliable assembly of connectors for equipment and cables. no special tools are needed for inserting the contacts into the insu- lated body. the proven crimp technology is very suitable for connecting wires to contacts for systems sub- ject to vibration stresses. all of the connectors are designed for use in electromagnetic interfer- ence fields. the emi protection is ensured by the metallic construction and the full connection of the cable shield within the connectors. the application sector for the c 148 u series extends from mechanical engineering to drive solutions and decentralised control systems with power buses. system description
nce 3 right angled and straight connectors robust metal construction meets ip 65 and ip 67 specifications locking levers coupling number of contacts 3 + pe (power contacts) + 3 (signal contacts) 630 v rated voltage 60 a rated current at t u 40? cable strain relief with cable clamp cable dia. 8 - 23 mm emi protected in mated and locked condition crimp termination excellent cost/value ratio ? r emating earth contact cable and panel connector connected with premating earth conctact main features
4 c 148 u technical data general characteristics standard value no. of contacts 3 + 3 + pe te rmination crimp wi re size power contacts 1.5 - 10 mm 2 ; 16 - 8 awg wi re size signal contacts 0.5 - 1.5 mm 2 ; 20 -16 awg coupling locking levers flammability ul 94 v-0 electrical characteristics rated voltage iec 60 664-1 630 v ac/dc (500 v ac/dc signal contacts) rated impulse voltage iec 60 664-1 6.0 kv material group iec 60 664-1 ii contact resistance iec 60 512-2, test 2 a 3 m ? ( 5 m ? signal contacts) insulation resistance iec 60 512-2, test 3 a 10 8 ? current carrying capacity (power contacts) iec 60 512-3, test 5 b approx. 60 a (see derating curves) current carrying capacity (signal contacts) iec 60 512-3, test 5 b 5 a climatic conditions contact inserts housing climatic category iec 60 068-1 25 / 125 / 21 25 / 100 / 21 lower temperature limit iec 60 512-6, test 11 j -25 ? / 16 h -25 ? / 16 h upper temperature limit iec 60 512-6, test 11 i +125 ? / 1000 h +100 ? / 1000 h mechanical characteristics insertion and withdrawed forces iec 60 512-7, test 13 b 30 n mechanical life cycle iec 60 512-5, test 9 a 100 mating cycles locking force iec 60 512-7, test 13 a 150 n protection class iec 60 529 ip 65 / ip 67 materials contact insert pa 6.6 contacts cu-alloy contact plating ag housing zn die cast housing plating ni t echnical data refer to connectors in mated and locked condition. 0102 030405060708 090100 110 120 130 0 10 20 30 40 50 60 70 80 i [a] t a contacts [ c] 1 2 3 4 5 c 148 u derating curves power contacts 110mm 2 26mm 2 34mm 2 42.5mm 2 51.5mm 2 contact carrying capacity at: - temperature of motor casing approx. 110 ? - ambient temperature approx. 40 ?
5 c 148 u panel connectors 53 53 48 23 montageausschnitt p anel cut - out 38 m4 a 43 43 montageausschnitt p anel cut - out 38 m4 alt. m5 43 43 description part no. angled housing m5 c148 g20 000 g1 straight housing c148 10f001 000 1 male contact insert c148 10a006 000 1 angled housing m4 upon request each packaging contains 25 pieces. panel connectors for male contact inserts , for wire sizes 0.5 - 10 mm 2 , 20 - 8 awg. the straight panel connector housing can also be used without the angled housing. for contacts see page 7. assembly instruction refer also page 8, assembly + termination 4,5 alt. 5,5 15,5 68,5 51 43 m5 43 43 51 43 43 60 43 60 42 montageausschnitt p anel cut - out m4 20,5 35,5 u1 v1 w1 pe 3 4 5
6 c 148 u cable connectors 43,5 41 ca. 82,5 description ?cable part no. female cable connector 8 - 14 mm c148 10g006 200 1 female cable connector 14 - 17 mm c148 10g006 201 1 female cable connector 17 - 20 mm c148 10g006 202 1 female cable connector 20 - 23 mm c148 10g006 203 1 female contact insert c148 10b006 000 1 each packaging contains 25 pieces. 26 35 pe 3 5 4 u1 v1 w1 cable connectors for female contact inserts , for cable diameter 8 - 23 mm and wire sizes 0.5 - 10 mm 2 , 20 - 8 awg. for contacts see page 7. pe c b a a t ightening torque 9,5 to 10 nm ca.5 1. 2. 4,5 10 15 pe t ightening torque 2,5 to 2,8 nm 4. 3. c b d d a b (a+3 mm) assembly instruction refer also page 8, assembly + termination ?cable a b power wire signal wire 8 - 17 mm 43 mm 54 mm 17 - 23 mm 52 mm 63 mm
c 148 u turned crimp contacts a 33,1 40,9 a 3,6 description wire size awg a quantity part no. in mm 2 in mm male contact 1.5 16 1.75 100 vn 01 036 0008 (1) 2.5 14 2.25 100 vn 01 036 0009 (1) 41 2 2.85 100 vn 01 036 0010 (1) 610 3.5 100 vn 01 036 0011 (1) 10 8 4.4 100 vn 01 036 0014 (1) female contact 1.5 16 1.75 100 vn 02 036 0007 (1) 2.5 14 2.25 100 vn 02 036 0008 (1) 41 2 2.85 100 vn 02 036 0009 (1) 610 3.5 100 vn 02 036 0010 (1) 10 8 4.4 100 vn 02 036 0013 (1) crimping tools 4-ident hand crimping tool tb 0002 contact locator tb 0000 146 0007 calibration pin set tp 0000 146 1200 c 148 u stamped crimp contacts 3 25 3 1,6 26,7 11 4 2,5 4 11 description wire size supplied quantity part no. crimping tool part no. in mm 2 as contacts crimping tools hand crimping tool ta 0000 male contact 0.5 - 1.5 single contact 100 vn 01 016 0002 (1) crimping dies ta 0000 163 20 - 16 awg contact locator ta 0002 146 0001 single contact 200 zn 01 016 0002 (1) hand crimping tool fa 0000 110 crimping dies fa 0000 163 contacts on reel 2000 hn 01 016 0002 (1) semi automated crimping tool upon request hand crimping tool ta 0000 female contact 0.5 - 1.5 single contact 100 vn 02 016 0002 (1) crimping dies ta 0000 163 20 - 16 awg contact locator ta 0002 146 0001 contacts on reel 200 zn 02 016 0002 (1) hand crimping tool fa 0000 110 crimping dies fa 0000 163 contacts on reel 2000 hn 02 016 0002 (1) semi automated crimping tool upon request removal tool for all stamped crimp contacts fg 0300 146 1 tu r ned crimp contacts for ?3.6 mm stamped crimp contacts for ?1.6 mm 7
1. general remarks the connectors of the c 148 u series are designed to meet the high demands of industrial applications under harsh environmental conditions. the connectors are designed and built in accordance with din vde 0627. we reserve the right to change the design due to improvements in quality, product developments, or production re quirements. all technical details refer to connectors, which according to the r egulated uses should not be mated or seperated when electrical voltage is applied. the data and instructions as listed are to help the user select the correct product and to ascertain correct and matched applications. 2. application connectors must only be used according to the specified calculated dimensions. please note that calculated quantities are frequently only shown as initial values which have been determined under special test conditions and are subject to change especially under longer terms or different forces. the connectors of the c 148 u series are designed for applications in the equipment and machine tool industry as well as for instrumentation. selection and testing of connectors and/or plug and panel devices are designed to meet specific product or industrial requirements, such as calculated voltage and the related clearances and creepage distances. it is the responsibility of the user to check whether the connection differs to the specified requirements and therefore to judge whether the application is suitable. all calculated data for the connnectors listed in this catalog are based on overload category iii and contamination level 3 (for machine tool applications). in the applications be sure the connectors are com- pletely mated according to their respective safety locking mechanism. all technical data refer to mated connectors under locked conditions. 4. termination cable connectors are effectively secured when using the internal cable clamp. when the connector contains a simple gland bushing for retention, the cable should have a strain relief close behind the connector. all cable properties or specifications must be compatible with the connector design and materials. designated wire conductors must be soldered to the correct positions. crimped contacts must be terminated with the specified tools of the manufacturer. contacts must be fully inserted into the plastic housing and retention assured with a slight tug on the wire. wire should be stripped correctly according to printed specifications to insure no electrical contact can be made between the conductors. there should be no cut strands during the stripping action. 7. emi the specified requirements according to the emi-law (emi-directive 89/336ewg) must be ensured by corresponding installation in the equipment. 8 3. assembly certain appliances and equipment include protective measures that r elate to the coupling devices of the male and female receptacle housings. care must be taken to ensure the parts are correctly mated and screws are tightened with the proper torque. in order to stop the loosening of the screw, we recommend the use of washers or screws which are supplied with a suitable secure glue. in regards to the screwing together of angled housings and straight housings, we recommend our screws n 03 040 0022 (1), and to the screwing on of the angled housings screws with a suitable surface coating can be used, e.g. see din 912 or din 7985 (strength level 8.8).
t ightening torque 2,5 to 2,8 nm t ightening torque 9,5 to 10 nm a pe 1. 4,5 10 15 b a ca.5 2. c b d a d c pe 3. b a c b 4. (a+3 mm) 9 c 148 u cable connectors ca. 85 55 44 description ?cable part no. male cable connector 8 - 14 mm c148 10g006 400 1 male cable connector 14 - 17 mm c148 10g006 401 1 male cable connector 17 - 20 mm c148 10g006 402 1 male cable connector 20 - 23 mm c148 10g006 403 1 male contact insert c148 10a006 000 1 each packaging contains 25 pieces. 20,5 35,5 u1 v1 w1 pe 3 4 5 cable connectors for male contact inserts , for cable diameters 8 - 23 mm and wire sizes 0.5 - 10 mm 2 , 20 - 8 awg. for contacts see page 7. ?cable a b power wire signal wire 8 - 17 mm 41 mm 52 mm 17 - 23 mm 50 mm 61 mm assembly instruction refer also page 8, assembly + termination
international argentina amphenol argentina av . callao 930 2 nd floor office b ?laza c1 023 aap buenos aires phone +54 / 11 / 48 15 35 79 fax +54 / 11 / 48 14 57 79 australia amphenol australia ltd. 2 fiveways blvd keysborough v ictoria 31 73 phone +61 / 3 / 8796 / 8888 fax +61 / 3 / 8796 / 8801 brasilia amphenol do brasil ltda. rua diogo moreira 132, 20th floor cep 05423-010 sao paulo sp phone +55 / 11 / 3815.1003 fax +55 / 11 / 3815.1629 france amphenol socapex france 21 chemin du d?fois b.p. 349 39105 dole cedex phone +33 / 3 / 84 82 94 00 fax +33 / 3 / 84 82 94 11 great britain pyle-national a division of amphenol ltd. unit d1, crossgate drive queens drive industrial estate nottingham, ng2 1lw phone: +44 / 115 / 986 6200 fax +44 / 115 / 986 6212 hongkong amphenol east asia limited units 2201-02, railway plaza 39 chatham road south t simshatsui, kowloon phone +8 52 / 26 99 / 26 63 fax +8 52 / 26 88 / 09 74 india amphetronix limited plot no. 105 bhosari industrial area pune - 411 026 phone +91 / 20 / 7 12 14 18 fax +91 / 20 / 712 05 81 sweden amphenol scandinavia johanneslundsv?gen 2 194 61 upplands v?sby phone +46 / 8 / 59 41 04 40 fax +46 / 8 / 59 03 38 00 spain amphenol ib?rica c/comunidad de madrid, 35-bis oficina n 55 ?dificio burgosol e-28230 las rozas madrid phone +34 / 91 64 07 30 2 fax +34 / 62 90 54 62 9 south africa amphenol international ltd chislehurston 30 impala road chislehurston sandton, 2146 phone +27 / 11 / 7 83 95 17 fax +27 / 11 / 7 83 95 19 t aiwan amphenol east asia ltd. t aiwan branch (h.k.) 116 zhong shan road lane 956 taoyuan city t aiwan r.o.c. 330 phone +886 / 3 / 370 / 7855 fax +886 / 3 / 360 7259 usa amphenol-tuchel electronics representative office 6900 haggerty road suite 200 canton, michigan 48187 phone +1 / 734 / 451 6400 fax +1 / 734 / 451 7197 amphenol corporation corporate headquarters 358 hall avenue w allingford, ct 06492 phone +1 / 2 03 / 2 65 / 89 00 fax +1 / 2 03 / 2 65 / 86 28 y our engineering sales representives: a te 2140 b 0103 3000 printed on chlorin-free bleached paper, specifications may be changed without notice. copyright 10/02 by amphenol-tuchel electronics gmbh, germany amphenol amphenol-tuchel electronics gmbh august-haeusser- str. 10 . d- 7 4080 heilbronn . germany . phone +49 (0) 71 31/ 9 29-0 . fax +49 (0) 71 31/ 9 29- 486 ?www.amphenol.info italy amphenol italia s.p.a. v ia barbaiana n. 5 l-20020 lainate (mi) phone +39 / 2 / 93 254.1 fax +39 / 2 / 93 254.445 japan amphenol japan, k.k. 2-3-27, kudan minami chiyoda-ku t okyo 102 phone +81 / 3 / 32 63 / 56 11 fax +81 / 3 / 52 76 / 70 59 korea amphenol daeshin limited #802 joong-dong 1131-5 w onmi-ku bucheon-city kyunggi-do korea 420-020 phone +82 / 2 / 785 / 1588 fax +82 / 2 / 589 / 1514 mexico amphenol mexico prolongacion reforma 61 - 6 b2 col. paseo de las lomas c.p. 01330 mexico d.f. phone +52 / 55 / 5258.9984 fax +52 / 55 / 5081.6890 netherlands amphenol benelux b.v. hoofdveste 19 3992 ak houten phone +31 / 30 / 6 35 80 00 fax +31 / 30 / 6 37 78 99 peoples republic of china amphenol-tuchel electronics gmbh china branch 210-1 taishan road changzhou 213 022 phone +86 / 05 19 / 5 11 03 01 fax +86 / 05 19 / 5 11 02 99 singapore amphenol east asia limited asia pacific sales operation singapore branch 300 beach road #25-07 the concourse singapore 199555 phone +27 / 11 / 305-95 74 fax +27 / 11 / 305-95 76
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